Berry Designs

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level sensors , level measurement , level indicatorLevel Sensors are the electronic or mechanical devices which can be used to monitor the level
in tanks with or without any human intervention. 
Sensors are the devices which converts any signal into electrical analog or digital signal which 
can be further processed to produce an output and control several equipments. 
Selection of a sensor depends on factors such as whether we are measuring liquid or 
solid, temperature , pressure, a point or a continues measurement, whether the material is 
electrically conductive etc. Few sensor types are floating switches, contact and non-contact 
ultra sonic sensors, capacitive and radar sensor etc. 
In case of solid and semi solid measurement contact sensors are preferred. 
The working principle of contact sensor is that the sensor’s contacts moves with change in the 
level of the material to be measured, change in level produces a proportional change in 
resistance. These sensors can operate for a temperature change between -50 degree 
to 205 degree and at a pressure of 40bar.It is not safe to climb on the top of huge tanks every time to check the level of the material 
in it because of the gases and material that comes out of the tank could cause harm. 
Silo level measuring sensors is the best option to monitor the level of silo in tank. 
For silo measurement laser distance devices such as DLS-AH 30 can be used.For silo level measurement two or three laser level sensor are installed on the roof top of the tank. 
These sensors are kept at different position to avoid miscalculation. 
Level sensors produce an output based on the empty space in the tank and helps to calculate 
the percentage of filling in the tank. 
Higher the number of sensor greater is the accuracy. 
The distance between the sensor and silo is measured at different positions to calculate the level. 
Software such as silovis is used to calculate the filled volume in meter cube. 
A display unit placed at the below gives the reading as well as telecommunication can also used 
to get data at a remote location. 
These level sensors measure a distance of 20 cm to 200 meters with an accuracy 
of 1.2mm to 3mm depending on the number of level sensors used. 
It can operate at 230 V ac supply at a temperature range of -40 deg to 50deg centigrade 
with reliable accuracy. Hence overfilling and frequent cleaning of measuring scale can be avoided.

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